Traditional screen printing is steadily becoming obsolete as DTF printing redefines customization standards. It is setting a new bar for production speed and precision. DTF can produce high-resolution images on demand without the setup costs or time constraints of screen printing. As DTF printing becomes more affordable, screen printing is shifting from a production staple to a niche technique.
Here is why DTF is replacing screen printing in apparel businesses across the country.
DTF Printing Requires No Expensive Setup or Screens
One reason DTF is replacing screen printing is the elimination of complex setup. Screen printing involves burning screens, aligning designs, mixing inks, and cleaning equipment. Each color in a design needs its own screen. This makes small or multi-color jobs expensive and time-consuming.
DTF printing simplifies everything. Designs are printed on film and transferred to garments using a heat press. There are no screens, no emulsions, and virtually no cleanup.
Why Shifting from Screen Printing to DTF Printing is a Wise Decision for Commercial Printers and Textile Decorators
Explore why more commercial printers and textile decorators are embracing DTF printing. This article outlines the practical benefits, reduced learning curve, and long-term profitability of moving beyond traditional methods. Discover why now is the time to switch.
DTF Printing Is Cost-Effective for Small Orders
Traditional screen printing only becomes economical at high volumes. But today’s customers want fast turnarounds, small-batch orders, and personalized designs.
That’s where DTF thrives. Whether it’s a single shirt or 100, DTF printing keeps production costs low and consistent. This flexibility is a key reason DTF is replacing screen printing for businesses adapting to on-demand markets.
DTF Works on Almost Any Fabric
DTF is more versatile than screen printing. While screen printing performs best on cotton, it struggles with synthetics like polyester. Special inks and treatments are often required.
DTF printing easily adheres to cotton, polyester, spandex, tri-blends, canvas, and more, using the same process and inks no matter the garment. This broad compatibility is another factor in why DTF is replacing screen printing.
DTF Produces High-Resolution, Full-Color Output
Complex graphics and photo-realistic images are difficult and expensive to achieve with screen printing. Each added color increases time, cost, and labor.
With DTF, you get crisp, vibrant, full-color prints in one pass—no extra screens, no extra steps. This simplicity is a key reason DTF is replacing screen printing for businesses offering more detailed apparel.
Is DTF Printing More Profitable Than Screen Printing?
Profit margins matter. This deep dive into DTF vs. screen printing explores production costs, order flexibility, and return on investment, so you can see which method delivers better results for your bottom line.
DTF Printing Streamlines Workflows with a Smaller Footprint
Screen printing setups need significant space, labor, presses, drying tunnels, washout booths, and ventilation systems. It’s a labor-heavy and space-intensive operation.
DTF systems are compact and efficient. A single operator can manage everything from design to finished product. That operational ease is part of why DTF is replacing screen printing in modern print shops focused on lean production.
DTF Is Ideal for Customization and Personalization
Customers today expect personalized garments—names, numbers, designs. Screen printing isn’t optimized for one-off customization. Changing screens or inks between orders is too slow and expensive.
Every print can be different with zero extra prep. This capability makes it perfect for custom branding and is a major reason DTF is replacing screen printing.
Comparing DTF to Screen Printing: Selecting the Right Print Method for Your Business
Thinking about switching from traditional screen printing to a digital alternative? This article breaks down the strengths, limitations, and use cases of both DTF and screen printing—helping you choose the best method for your apparel business.
DTF Is a Cleaner Solution and Simpler Operation
Screen printing often involves chemicals, ink mess, water waste, and ventilation concerns. Maintenance can be high and messy.
In contrast, DTF printing is clean and chemical-light. There’s no water involved, less waste, and minimal cleanup. It’s perfect for small studios or businesses operating in shared spaces.
Why ColDesi Leads the Industry in DTF Equipment
While screen printing still has its place for repetitive designs, DTF is becoming the go-to choice for businesses prioritizing speed and flexibility.
ColDesi offers a complete line of DTF printers, shakers, heat presses, and consumables. All engineered for serious production and straightforward operation. With expert training and U.S.-based support, ColDesi is helping thousands of businesses switch to DTF with confidence.
Expanding Your Screen Printing Business with DTF Technology
Ready to grow your screen printing business? Discover how DTF technology offers faster production, broader material compatibility, and a more efficient workflow—without replacing your existing setup.
Choosing Between DTF and Screen Printing? Start Here.
|
Feature
|
DTF Printing
|
Screen Printing
|
|---|---|---|
|
Setup Time |
Fast and minimal |
Long and complex |
|
Small Orders |
Affordable and efficient |
Costly and inefficient |
|
Print Quality |
Full-color, photo-quality |
Best for bold, simple designs |
|
Customization |
Easy and scalable |
Difficult for one-offs |
|
Material Compatibility |
Works on nearly any fabric |
Best on cotton |
|
Labor Needs |
One operator |
Multiple staff |
|
Workspace |
Compact |
Requires large footprint |
Ready to Make the Switch to DTF Printing?
Now you know why DTF is replacing screen printing in custom apparel. It’s cleaner, faster, more versatile, and better suited for today’s on-demand market.
Explore ColDesi’s DTF printing solutions and take the step toward modernizing your business. Fill out the form below or call 877-793-3278 to learn more.
