Are you a printing business that has recently heard about Direct to Film printers or printer DTF? Yes, digital printing is still a relevant and prevalent printing method, but DTF is definitely taking the market by storm.
Since 2020, Direct to Film printers and their PET films have locked horns with the conventional printing techniques. Many believe that DTF printers are going to be the future, so let us find out why DTF is stirring the printing sector.
DTF Printers are Already Here
DTF printers are not just a concept or a technology about to roll out. There are actually manufacturers who are currently offering some of the most efficient and high-quality Printer DTF.
Other traditional techniques such as screen printing can only create simple designs and shapes on prints. Plus, the setup process involved in conventional methods takes a lot of your time and resources which can add up the overall production costs.
The old techniques such as DTG can only support a limited number of colors. The more colors you use, the higher your printing cost will be. So, you will need a substantial amount of investment to get the product into the market before you can see any profits in your bank account.
For example, DTG printing will require a substantial monetary investment for large batches of printing. This makes it a high-risk process because you will have to bear all the costs of damage and waste. Plus DTF printing process is one of the slowest conventional printing methods that will cause delays in processing huge orders.
Why DTF Printers Take the Lead?
Both DTF printers and DTG variants come with a white ink circulation. However, DTF printers use white ink circulation with such precision that you will not have to worry about distortion or unwanted white lines.
Most DTF printers have a mechanism where thick white ink circulates within the ink tube. That said the white ink circulation mechanism of most DTF Printers with PET films produces the most vibrant and high-quality print designs and images.
For instance, this white ink cycle in DTF begins from the printer’s ink bottle, leading to the ink tube. From there it goes to ink the bag, and the pump pushing it on the fabric. This entire movement is dynamic enough to effectively prevent any precipitation of color.
Other Differences Between DTF and DTG Printers
The old printers such as DTG generally came with a standard nozzle to take care of all printing needs. However, printer DTF has two standard nozzles where one emits CMYK colors while the other nozzle takes care of the white ink distribution.
Some of the more modern machines are even coming with options offering three to four nozzles. These allow you to create more florescent and complicated color patterns like never before. You can shop around in the market to experience this yourself to see how effective it is.
If you are a small printing business, you may not require such advanced DTF printers. However, if you wish to expand your business, these DTF machines might be the best investment you can make.
DTF and Black and White Hot-Melt Powder
One of the major selling points of DTF printers is their flawless powder-shaking function. Secondly, these upcoming DTF machines produce the highest quality of the black and white hot-melt powder.
On the other hand, DTG printers fail to do this with precision. This causes your colors on the print to be poor and chaotic when it comes to layering. With DTF printers you will not face issues with color confusion with every detail of the printed image or design to be an exact replica of the original.
Plus no matter what fabric or substrate you have, DTF printers can produce corresponding hot melt. This will prevent the integrity of the material’s surface while creating a strong durable bond between the colors and the fiber of the fabric.
The Smoke Purifying Function
While the first-generation DTF printers ignored the exhaust gas emissions during the printing process, new ones are more careful. This is because some elements in these exhaust gases can be harmful to the fabric and the body.
Therefore, the new DTF printers with PET film usage come with smoke extraction functionality. This way your machine centralizes waste discharge during its operations. Moreover, the upcoming DTF printers can now optimize the operating environment to make the process secure for your labor. Plus this also makes you an eco-friendly or green printing business.
DTF Printers Handle Static Well
Your DTF printers may face static points at some point during their operation. However, it handles such issues impeccably well compared to DTG or other traditional printers.
Taking Care of the Dry Air
You must be very cautious of the dry air in the printing area. This happens as the printing process affects the air quality in the operating. However, you simply have to create a working environment with consistent and lasting humidity. Plus, you should take drastic measures to ensure the consistency of the temperature in the area with a proper HVAC system.
Not only is it important for your DTF printer but most importantly for the health and safety of our employees.
Profitability of DTF Printers over DTG
While DTF printers are clearly a better option than DTG printers in many ways, here is a quick to remind you why the former is a worthwhile investment.
- You will not require any weeding or cutting
- They are far more affordable than purchasing high-end DTG printers or other digital printing machines.
- DTF printers produce defined and crisp images and edges in a single attempt
- If you are small printing business DTF printers are great at handling small orders.
- No requirements to prepare the surface to reduce your production cost that translates into a boost in profit margins.
- Lower wastage cost
- The system is easy to install and user-friendly. So you do not need to hire any specialists. Your current workforce can easily learn to operate the upcoming DTF machines.
